YC BERSATUHOLDINGS

Technology

Food technology from the ground up

Fermentation science, modern production engineering and quality systems are the platform the whole group is built on.

YC Bersatu Biotech — Kepala Batas, Penang
01

Biotechnology

Natural moromi fermentation rather than chemical hydrolysis. Non-GMO soya beans, no added colouring, no chemical soy sauce and no hydrolysed vegetable protein.

02

Fermentation

Our flagship soy sauces are fermented for 180 days, and we take the first draw rather than blending it back. A research partnership with Universiti Sains Malaysia is working to shorten that cycle without losing the character it produces.

03

Smart manufacturing

Production runs through defined, monitored stages — raw material intake, fermentation, extraction, blending, quality control, bottling, packaging and distribution.

04

Research & development

Product development covers formulation, sensory work, packaging and regulatory support, both for our own brands and for OEM, ODM and OBM customers.

180DaysNatural fermentation

Inside the process

What fermentation actually looks like

Soy sauce is not blended — it is grown. These are the stages the mash passes through before it ever reaches a bottle.

Moromi

Moromi

The soybean and wheat mash, held in brine while enzymes break it down. Temperature and salinity are the two variables that decide the finished flavour.

Koji culture

Koji culture

Steamed soybeans inoculated with a culture and left to grow a fine white mycelium. This is the first stage of fermentation, and the one that sets the character of the sauce.

Laboratory checks

Laboratory checks

Samples are drawn through the cycle and checked for aroma, colour, salinity and total nitrogen, so each batch can be traced from intake to filling.

Heat and steam

Heat and steam

Steam cooks the beans before inoculation and sterilises vessels and lines between batches. Clean-in-place is built into the schedule, not added on.

Manufacturing

The production chain

Each stage is a controlled step, not a black box.

  1. 01Raw materialIntake and preparation
  2. 02FermentationControlled environment
  3. 03ExtractionFirst draw separation
  4. 04BlendingFormulation control
  5. 05Quality controlBatch traceability
  6. 06BottlingAutomated filling
  7. 07PackagingLabelling and packing
  8. 08DistributionCold-chain free logistics
YC Bersatu Biotech — Kepala Batas, Penang
Kepala Batas, Penang
YC Bersatu Biotech — Kepala Batas, Penang
Kepala Batas, Penang

Detailed line specifications — throughput, automation and capacity — are being confirmed with the plant and are not published yet.

Research partnership

We work with Universiti Sains Malaysia on fermentation science.

Improving moromi fermentation to raise quality and consistency, with a target of shortening the fermentation cycle from over six months to three to four months.

Partner
USAINS Biomics
USAINS Group — Universiti Sains Malaysia (USM)
Agreement signed
Project lead
Associate Professor Dr. Tan Joo Shun
School of Industrial Technology, USM
Quality, R&D and certificationManufacturing & Capacity